Whoever trusts us with a part doesn't end up on display. But what we did, and what changed, can be told.
−40%about, per partThe flanges: from machined aluminium to die-cast zamak.
A flange, from aluminium to zamak
Challenge
A machined aluminium flange: nice, precise, expensive.
What we did
Converted from machined aluminium to die-cast zamak. Tumbling and white zinc plating managed by us, finished part delivered.
Result
About 40% less per part. In production for three years.
5articles, plastic to zamakSpacers and gears that open the dampers of air-handling systems.
From plastic to zamak, industrial customer
Challenge
Plastic parts that handled heat and wear poorly.
What we did
First a zamak prototype to test. Then production, with zinc plating managed by us.
Result
The prototype worked, the first order arrived, then more: about five articles today, between 25,000 and 200,000 parts a year. In September 2026 three more arrived.
3 → 1suppliersLock cylinders: tooling, deburring and nickel plating from a single supplier.
A lock, a single supplier
Challenge
Tooling, die casting and finishing in the hands of three different suppliers.
What we did
Die designed with us, die casting in-house, deburring and nickel plating managed by us.
Result
One supplier, one quote, one delivery.
Crchrome plating, managed by usThe remote control component, chrome plated.
A remote control, chrome plated
Challenge
A valuable cosmetic component that had to last.
What we did
Die, casting, special tumbling and chrome plating managed by us. Chrome-plated part with no need for brushing.
Result
Finished, chrome-plated part delivered by a single supplier at a contained cost. Less machining, less waste.
2 in 1steel and zamak, one partOvermoulded pulley: sintered steel pin and zamak in a single part.
A pulley, zamak and steel overmoulded
Challenge
A pulley to open a heavy electric gate, made entirely of zamak. The customer had a durability problem at the shaft.
What we did
We worked out the solution with the customer: overmoulding. A sintered steel pin, far stronger than zamak, is placed in the die and the zamak is cast around it. We modified the die. Then we fit oil seals and ball bearings.
Result
A single part in steel and zamak, that holds. Delivered finished, already assembled.
